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Vauxhall Tuning Specialists
Astra Catalogue 2004 BRAKES
Front:
There are many different kits available for the Astra range, they are mainly dependant on rim size.
WEBRK236/20. Pair vented group N discs and pads. £73.86 WEBRK256/24. Pair vented drilled and grooved discs with pads to suit. £181.31 WEBRK256/20. Pair vented discs, pads and re-con. callipers. £352.50 WEBRK256/24. Pair vented discs, four pot callipers and pads to suit 14" rims(260mm)£924.44 WEBRK280/24. Single pot callipers, discs and pads to suit 15" rims(288mm) £558.05 WEBRK310/32. Four pot callipers, hubs, rotors and pads to suit 16" rims(315mm) £1425.62
WEBRKBHSK. Braided hose kit. 4 hoses - direct replacement. £42.32 WEBRKASPB Twin AP Racing cylinder bias pedal & box assy. £235.00
WEBRKUBC Bias box adjusting cable and knurled knob. £35.00
Rear:
WEBRKDDM. Standard grp. N brake drums/discs (pair). £69.09 WEBRKDDM. Drilled and grooved rear discs/drums (pair)with pads. £174.48 WEBRKRDCK. Rear disc brake conversion, comprising of discs, calipers, pads and all brackets and bolts. £318.71
WEBRKRD4P Four pot 240/24mm vented rear conversion kit with pads £586.32
There are further brake kits available and numerous types of pad and disc combinations. Please ring with your requirements.
CLUTCH
WEACLRD. Fast road clutch (3 piece kit) .exch. £124.12 WEACLRL. Competition clutch, organic faced, sprung hub. £375.16 WEACLRC. Race clutch with cerametalic drive plate, sprung hub. £435.16
WEACL16. Clutch to enable 16v unit to fit to F16 box. from. £155.00 For more options see relevant engine section.
SUSPENSION
WEANYBA. Nylon rear beam bushes. set of 2. £28.90 WEANYBT. Nylon TCA bush set. £28.53 WEANYBR. Nylon wishbone bush set £27.09
WEARSRD. Competition (forest or tar) springs. set of 4. £112.80 WEARSRL. Uprated and lowered or std ride height springs. set of 4. £95.00 WEADRD. Uprated damper to improve handling and ride.set 4 £188.00 WEADRD. Bilstein competition (forest or tar) damper set. £485.00 WEADRL. Koni sport adjustable dampers.F-£188 R-£190.96 £378.96 WEACOS. Coil over bodies. £164.50 WEACSK Compression strut kit (Full kit with TCAs, all bolts etc) £875.00 WEALED. Leda coil over damper set – Gas adjustable £950.00 WEACON. Concentric top mounts - camber/castor adjustment. £152.75 WEASTR. Competition steering rack - non power. £115.33 WEASTM. Competition rack mounting kit. £43.96 WEASTB Strut brace; alloy, carbon look, steel + adjustable. £54 - 120
There are other combinations/makes available ring for more details.
EXHAUST SYSTEMS
WEAEXFR. Fast road system with down pipe. 2" twin box. £120.30 WEAEXRR. Fast road/rally system 2 3/8" twin box. £165.41 WEAEXM. 4 into 2 into 1 exhaust manifold. £106.93 WEAEXM. 2.0 16 v
manifold.
£198.36 WEAEX16. 2.0 16v competition manifold. £238.46 WEEXWR. Exhaust heat wrap 2" x 50'. £48.69 WEEXHW. Heat wrap stainless clips. 230mm -630mm long x 5 -10mm wide. £1.50 - £4.11 WEEXHM. Heat reflective mat. Various sizes 500 x 500mm. £14.68 WEEXHS. Heat reflective sleeve. Various sizes sold in 1m lengths. £16.21
FUEL SYSTEM
WEAIMW. Twin DCOE inlet manifold. £135.13 WEDCOE. Twin 45 DCOE carburettor kit jetted for the application. £397.44
WEDCLIN. Throttle linkage kit for Weber carbs. £64.63 WEDCAF. Air filter assembly. £89.35 WEMISHAB. Mishab plates/'O' rings. set of 4 £9.87 WEDCMNT. DCOE mounting rubbers and cups. set of 8 £9.50 WEDCOET. DCOE air bells 16/26/39mm. ea. £15.17 WEFPCAR. Carb fuel pump, with unions. £73.14 WEPRERE. Fuel pressure regulator. £31.14 WEPBVLV. Injection pressure boost valve. £83.26 WESWIRL. Swirl pot. £167.00
WELMPAF. Panel air filter std air box. £37.60 WEFSYSC. Fuel system cleaner-pour in tank additive. £11.75 WELMIM. Lexmaul inlet manifold - created to increase torque and driveability. poa
BODY
WEASGD Sump guard - Alloy full length. £393.50 WEABRC. 6 point bolt in roll cage. £535.73 WEABRC. 16 point weld in roll cage. £485.00
WEAFGB. Fibre glass bonnet. £134.58 WEAFGT. Fibre glass tailgate. £143.55 WEAFLP. Lamp pod.(bonnet fit) £97.37 WEAPWK. Perspex window kit. £175.66 WEASLK. Slider kit for above. £47.73 WESPEC. All aspects of body shell preparation; seam welding, cage fitting, strengthening, painting etc. etc. £POA WEAEMN. Engine mounting kit 1.3/1.4/1.6 - 8 & 16v £134.58 WEAEM16. Engine mounting kit 2.0 16v. £356.87
TRANSMISSION
WEAF205. 5 speed close ratio synchro gear set. £1351.00 WEAGF162 2 speed Autograss synchro unit with choice of cw&pinion £1700.00 WEAF20N. 5 speed group N helical cut gear set. £1400.00 WEAF205D 5 speed fully assembled dog box with lsd £3500.00 WEAF206D. Fully assembled 6 speed dog box with Lsd £4350.00
WEAF20L. Limited slip diff Quaife type. £558.00 WEAF20L. Limited slip diff ZF type. £558.00 WEADS1. Standard uprated competition shafts. pr £545.00 WEADS4. Full heavy duty competition shafts & flanges. £898.00 WEAGLNK. Quaife gear lever assembly. £381.88 WEATHSNG Quaife turret housing. £616.88 WEASEQ6 Sequential 6 speed dog box, with diff. £8518.75 WEASGC Gearchange for above. £1139.75 WEASDD Digital display for above. £423.00 WEAUSED. Many used parts - ring for details. £POA
2 litre 16valve engine kits.
1. Twin DCOE conversion:
1 X Alpha 3D ignition only system...........£470.00 1 X Weber carbs/Alpha ignition kit...........£1100.75 1 X Coil pack..........£64.63
The ideal way to get the 16valve engine up and running in a rear wheel drive car. Distributorless,with throttle potentiometer to give 3d advance map. Kit includes carbs. inlet manifold, filters and is pre-programmed. 180 BHP @ the flywheel
2. Throttle body upgrade:
1 X Alpha control system..........£520.00 1 X Taper throttle body kit with manifold, linkage etc...........£851.88 1 X Set of injectors.........£280.00 1 X Pair of camshafts 275degree..........£587.50 (re-profiled cams £300incl) Calibration and fitting..........£390
Power output would be around the 195 BHP mark @ the flywheel with a flat torque curve @ 130 - 150 lbs/ft.(rpm band 1500 - 6500)
3. Club spec. engine: (either fully built or kit form)
1 X Alpha control system..........£520.00 1 X Tapered body kit etc...........£851.88 1 X Competition rod bolt set.........£70.50 1 X Injector set........£280.00 1 X Pair camshafts 270/280degree..........£587.50(re-profiled £300) 1 X Valve spring/cap kit...........£276.55 1 X Pair of vernier pulleys..........£166.85 Fitting and calibration...........£600 + oils, gaskets, bearings etc. This engine does require machine work.
Power output would be around the 215 BHP mark @ the flywheel with a flat torque curve @ 170 lbs/ft. (rpm band 3000 - 7500)
4. Club rally/race engine: (either kit form or fully built)
1 X Alpha control system..........£520.00 1 X Tapered body kit etc............£851.88
1 X Injector set..........£280.00 1 X Pair of camshafts 308/300degree...........£587.50 1 X Valve spring/ titanium cap kit..........£276.55 1 X Solid cam follower and shim kit..........£355.00 1 X Pair of vernier pulleys..........£166.85 1 X Modified cylinderhead; bronze guides, polished/ported head, re-profiled seats/valves...........£737.90 1 X Set of 'H' section steel rods..........£752.00 1 X High compression forged piston set..........£423.00 1 X Modified belt tensioner kit..........£125.00 1 X Shell, gasket, oil pump kit.........£289.00 Building and calibration..........£1200 + oils and misc parts. (+ engine removal and refitting if required - £200)
Power output would be around the 240 BHP mark @ the flywheel with a flat torque curve @ 185 lbs/ft (rpm band 3000 - 7750)
5. Top spec rally/race engine: As above but with the following extras/options.
1 X Steel crankshaft (ultra light)..........£1645.00
1 X Stainless 1 piece valve set...........£338.50 1 X Touring car spec. Cosworth cylinder head..........£1555.00 1 X Spherical throttle body and carbon air bell set up..........£995.00 Building and calibration..........£1200 + oils and misc. parts.
Power output would be around the 280+bhp mark @ the flywheel with a torque curve peaking at 185lbs/ft @ 6500 (rpm band 4500 - 8500)
Options:
Touring car spec cosworth cylinder head..........£1955.00 Tubular exhaust manifold..........£258.88 Rear wheel drive exhaust manifold..........£237.79 7.25" steel flywheel with ring gear..........£164.50 7.25" AP twin plate cover..........£383.05 7.25" 3 - paddle discs..........£163.91(pr) Various spline configuration available. Dry sump system(less tank and pipework)..........£705.00 Rear wheel drive sump, alloy..........£135.00 Mk2 Ford Escort engine mounting kit..........£98.50 Astra Mk 3 Comp engine mount kit………£356.87 Remote oil filter assembly..........£25.00 Dry sump oil tank..........£101.37 Engine breather catch tank..........£52.81 Closed breather kit..........£50 Remove dist boss conversion..........117.50 Porous head repair..........£295.00
Alpha sequential shift light..........£58.00
Alpha air/fuel ratio meter..........£170.00 Air bells/ram pipes to suit filter options..........from £94.00 Air filter with backing plate..........£85.00 Front mounted distibutor kit..........£155 2.0 XE engine to Ford bellhousings..........from £176.00 Clutch fork for above (Ford -71BB7541GA (62040)).........£21.15 Clutch release bearing for above..........£27.00 Spigot bearing GM-Ford..........£9.40 Hewland type 9 - GM adaptor plate...........£199.75 Hewland type 9 heavy duty input shaft........£125.02
Budget engine package for either; competition and/or fast road:
There are so many forms of motorsport that do not justify spending thousands of pounds on a full house engine; in recognition of this I offer the following:
1 X Lightly re-built engine with new shells, uprated rod bolts, re -worked oil pump and carefully assembled. The cylinder head is lightly ported and faced to increase compression ratio, hydraulic profile cams are fitted. Sold as a ready to fit package, with an option on fuelling and spark control...............£1810.00
Power output is around the 200 bhp mark dependant on fuelling/spark.(see first two kits) This engine is popular in club rallying as well as grass track racing.
Engine parts/components.
93156954 Oil filter £3.98 25164435 Fuel filter £15.40 90357582 Spark plugs £11.09 WE216LS Plug lead set(5) £88.13 90442358 Distributor cap £58.63 90008612 Rotor arm £5.64 WEDS720 Head gasket set £99.53 90409710 Head gasket £20.90 WEOEVSS Valve stem seals(16) £18.80 WEES720 Conversion gasket set £62.59 90466638 Cam cover gasket £20.16 WE216CSK Zinc plated cam cover bolts £6.00 90499500 Drain back hose £1.26 90324060 Head bolt set £16.33 90511241 Hydraulic tappets(each) £14.22 WE216IV Inlet valve £17.63 WE216EV Exhaust valve £17.63 WE216CSx Standard camshaft exch. £58.75 90410225 Cam belt - std £29.38 WETBP22 Cam belt - competition £21.62 WE216BT Cam belt tensioner £81.08 WE216HC Cylinder head casting(new) £1169.00 WE216HCx Repaired head casting exch £350.00 WE216OP Oil pump - new £99.89 WE216OPx Oil pump - exchange £65.68 WE2OPG Steel oil pump gear £105.75 WEOPRV Comp oil relief valve kit £88.13 WE216PB Bottom pulley bolt kit £2.95 WE216BE Big end bolt kit £15.86 WE2BEC Big end bolt kit - comp. £70.50 B4673LC Big end shell set £29.38 M5401LC Main shell set £52.88 WE216MB Main bolt set £8.23 WE216CSx Crankshaft - exchange £117.50 WE216SC Steel crankshaft £1645.00 WE216CRx Con rod - exchange £47.00 WE216SR Steel con rod set £752.00 WE216BLx Block - exch. from £150.00 WE216PB Piston set - budget £264.00 WE216PO Piston set OE £395.00 WE216OP Competition piston set £423.00 90442207 Water pump £61.69 WE216OG Oil gallery plug set £2.35 WE216CP Core plug set £3.17 WE216SP Sump pan - used alloy £75.00 R1020052 Clutch kit £82.84
All the kits and builds are tried and tested conversions, using the best quality components and built with the utmost care and attention. Whether you are looking for a road conversion or a full race engine there is a conversion for you. All conversions are flexible and can be adapted to suit individual requirements; i.e. open loop or closed loop lambda control, Air box or competition air filter, in line or transverse fittment, wet sump or dry sump. Because the engine gives such good power and is reliable, many units are finding there way into all sorts of cars; Caterhams, single seaters, sports cars and various saloon cars,mainly for sprint and hill climb or just fun. For more detailed information on the Alpha system please see seperate chapter in catalogue. For bespoke fixed formulae engine builds please call for costings(Hot Rod, production cup etc)
All prices include vat
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(c) 2002 Walden Engineering |
